HGU-2A/P-D helmet
Latest update 27 November 2011
Having started from scratch after World War II the Royal Danish Air Force
used flying gear that more or less came with the aircraft they acquired. In the beginning
Denmark bought a large number of surplus aircraft from the United Kingdom and consequently
the flying helmets used were predominantly Type C leather helmets. From 1951 onwards came
a large influx of US-built aircraft through the Military Assistance Program (MAP). Part of
the thousands and thousands items delivered were P-1A and later P-3 and P-4 helmets. The
P-helmets would eventually be in service until the late 1980s for technicians and
non-regular crew members but already in the mid-1960s it was evident that a successor was
needed for fighter aircrews.
From 1966 the Air Materiel Command Denmark (AMC DEN) searched the market for possible new
fighter helmets, and during summer 1968 trials were conducted with a number of helmets.
They included the USAF HGU-2A/P and its German Air Force adaptation, the HGU-2A/P(G), and
also the British Mk.2A, and the US Navy APH-6A. As RDAF requirements developed to include
the need for a double visor, all but the HGU-2A/P(G) fell through. In 1969 Sierra offered
a custom fit version of the HGU-2A/P with one-piece ramshorn double visor housing. Field
trials showed that custom fit helmets were more comfortable than helmets with strap
suspension assemblies so preferences were clear from a user viewpoint. At the time,
however, the custom fitting process was very time-consuming. A plaster cast had to be made
of the pilot's head and sent to the Sierra factories where they would make the liner. It
took 4-6 months for each helmet, and there was no way that the casting of liners could be
done locally in Denmark.
HGU-2A/P-D in the original configuration
AMC DEN suggested that the
type of custom fit liner installed in the Swedish Type 112 helmet might be used for the
HGU-2A/P but a closer look at the Swedish custom fitting system turned out to be less than
satisfactory. As an alternative a Danish custom fitting system was developed, but the
liners became too thick in comparison with the Sierra liners. Some of the aircraft in the
RDAF inventory, notably the T-33A with its Martin-Baker ejection seats, had limited
headroom under the canopy so the helmets had to be as low as possible. Yet another helmet
type was tested in 1971, the Gueneau 316. It was low and had a well-functioning double
visor system but it did not perform well in the Draken's noisy cockpit. Its noise
attenuation was too poor.
The acquisition process was concluded in December 1971. From an operational viewpoint the
custom fit double visor HGU-2A/P came out on top but the slow custom fitting process was
not acceptable. Instead the HGU-2A/P(G) from Gentex was selected with its strap suspension
assembly and a few additional modifications. Instead of visor lock screws the Danish
helmets should have push-button visor lock knobs in order to get as little interference
with the Martin-Baker seat upper ejection handle as possible. In this configuration the
helmet was designated HGU-2A/P-D.
The first helmets arrived in June 1972 and were introduced on the Saab Draken and Lockheed
T-33A initially and later also on F-100 Super Sabre and F-104G Starfighter. Our Hunter
pilots continued to use the P-4 helmet until the aircraft type was phased out in 1974. In
late autumn 1973 two additional batches of HGU-2A/P-D helmets arrived. This made it
possible to equip technicians with backseat status in fighter aircraft and later also
C-130 loadmasters. The latter needed the helmet for added protection and
noise reduction in connection with tasks involving flying with the rear
ramp open. At high altitudes the helmet also provided fixture for an
oxygen mask.
Far left, left and middle:
HGU-2A/P-D configured for a C-130 loadmaster. The helmet is fitted with
an MS22001 oxygen mask typically used when dropping parajumpers at high
altitude. Right: The microphone is in
stowed position with its cord secured by a velcro strip in order not to interfere with the oxygen mask.
Far right: The microphone is down for low altitude tasks.
Problems with Martin-Baker
seats
During ejection seat drill at Aalborg Air Base in July 1972 it was discovered that the
upper ejection handle of the Mk.DQ-7 ejection seat got stuck on the rear of the HGU-2A/P-D
visor housing when pulled forward. Several measures were tried to remedy the situation,
initially by changing the ejection handle but it was not fully satisfactory. Two ALSE guys
at Aalborg Air Base developed a longer visor housing that went all the way to the rear end
of the ramshorn visor housing extensions. Initial testing of a metal sheet prototype
looked promising so Gentex made a new protoype in plastic. This was tested in June 1977
and performed so well that the solutions had finally been found. The wheels of acquisition
spun slowly but surely and the first production examples were received for approval in
November 1978. Next summer the modification programme was initiated. Even if only the
F-104 pilots had experienced problems it was decided that the modification should apply to
helmets used on the F-100 also as this type was equipped with Martin-Baker seats as well.
The long visor housing developed for use with the
Martin-Baker
Mk.DQ-7 ejection seat
Custom fitting
Tactical Air Command Denmark (TACDEN) were aware of the limitations of the strap
suspension assembly, both in terms of comfort and ejection stability. The strap suspension
assembly allowed the wind blast to enter the helmet during an ejection and more easily rip
the helmet off of the pilot's head. In the late 1970s TACDEN became aware of a new custom
fitting method which could be carried out in-country. In January 1980 a TACDEN delegation
therefore visited the Norwegian air force who were in the middle of custom fitting their
helmets. Here they saw how a polyurethane foam liner was cast directly on the user's head
and subsequently covered with leather and fitted into the empty helmet shell. The thin
rubber edge beading was replaced by a thick foam edgeroll covered in black leather. Only
ten days later it was decided to go ahead with custom fitting the HGU-2A/P-D. At the same
time it was decided to paint the helmets medium grey (FS26270). This was due to the fact
that during exercises the white helmets often revealed the camouflaged low-level
fighter-bombers to the high-level air defence fighters. [[04]]
Grey custom fit HGU-2A/P-D with snap-on edgeroll and grey
plush on visor
housing and visor lock knobs to avoid scratching the canopy
The custom fitting tools were
ordered from the US in May 1980, but the programme was delayed by slow delivery of tools
and other materials. The Danish technical order was issued in October 1982 including
procedures for painting and mounting grey plush on the visor housing. The latter was due
to the fact that the canopies in both Draken and F-16 were scratched on the inside by the
unmodified helmets in connection with manouvering.
All pilots had custom fit helmets but a limited number of HGU-2A/P-D helmets were kept
with strap suspension assembly for use by non-regular backseat passengers, C-130
loadmasters and others who were issued a helmet for a shorter period.
HGU-"55"
The introduction of the F-16 from 1980 onwards pointed to another problem with the
HGU-2A/P-D. It was too heavy for a 9G environment and the centre of gravity was
comparatively high due to the visor construction. In March 1983 it was discussed whether
the helmet might be modified to a configuration closely resembling the USAF light-weight
helmet, the HGU-55/P. It was decided to test modify an HGU-2A/P-D by removing the visor
housing and replace it with an HGU-55/P light-weight double visor. In order not to scratch
the visors protective leather strips were glued to the helmet shell. Furthermore the
oxygen mask connectors were turned downward to accommodate new J-bayonets instead of the
usual T-bayonets but the helmet retained its original strap suspension assembly.
Prototype of HGU-2A/P-D light-weight modification tested in
1983
Two months later the helmet
was approved for operational test and evaluation following a satisfactory blast test in
Germany. Four pilots took turns at testing the helmet until October 1983 and they were
very positive. A few adjustments were made to the configuration and another test programme
ran until June 1984. Again the result was positive so the modification programme was
initiated in September same year. The helmets were brought up to nearly HGU-55/P standard
with custom fitting, leather edgeroll etc, and in the USAF Technical Order they are
designated HGU-55/P. In this article they are designated HGU-"55" not to confuse
them with the factory-made HGU-55/P helmets. The HGU-"55" became the standard
fighter helmet in all RDAF fighter aircraft (Draken, F-16 and F-104).
HGU-2A/P-D modified into an HGU-"55" helmet . The
black edgeroll,
earphone strings and cast oxygen mask receivers all reveal that it is not a
real HGU-55/P
HGU-2A/P-D becomes a
helicopter helmet...
In late 1984 it was discussed how to improve the acoustic environment in the Royal Danish
Navy Westland Lynx helicopters. There was too much noise in the intercom system. The Naval
Air Squadron requested four Custom Fit HGU-2A/P-D helmets in February 1985 in order to see
if they would be an improvement over the then standard SPH-3B helmet. The helmets were
fitted and tested, and the intercom system rewired for thetest period. After thorough
testing it was evident that the new helmets were a big improvement over the SPH-3B so AMC
DEN recommended to TACDEN in May 1986 that the Naval Air Squadron should change helmet
type. Also the Danish Army Air Corps had become unsatisfied with the SPH-3B and conducted
a similar test of the HGU-2A/P-D custom fit with a similarly positive outcome.
...and becomes an HGU-26/P
As almost all flying units in the Danish armed forces tested the custom fit HGU-2A/P-D and
were allocated the type it became a de facto standard helmet in Denmark. It was getting
more and more difficult and expensive to get spare parts for the three-piece ramshorn
visor housing so the side-acutated PRU-36/P visor was preferred as a substitute. Thereby
the helmets effectively became HGU-26/P helmets.
HGU-2A/P-D modified to HGU-26/P with day-glo red visor housing
for SAR
helicopter use
Initially the M-87/AIC boom
microphones for helicopter use were mounted directly on the helmet shell but in May 1986
the life support technicians at Aalborg Air Base forwarded a proposal to change that
practice. They proposed to mount the microphone on a modified oxygen mask T-bayonet,
allowing the microphone to be mounted on the helmet and removed again as necessary. Hereby
fighter pilots with status on light aircraft no longer needed two helmets. It was just a
question of changing between oxygen mask and microphone as required.
The HGU-2A/P-D finally retires
The HGU-2A/P-D continued in service as either HGU-"55" or HGU-26/P until
recently. For fighter use they were gradually being replaced by the real HGU-55/P because
young pilots brought them home from flight training in the USA. The custom fitting
procedure became obsolete because the chemicals for the foam were discovered to be
environmentally unacceptable. The HGU-55/P helmets could be changed to the TPL-liner but
that was not really an option for the original HGU-2A/P-D shells. The TPL-liner is fixed
with velcro to a thin polystyrene energy absorbing liner in the helmet shell, in fact the
same type of liner that used to be in the HGU-2A/P-D when delivered with strap suspension
assembly. These liners, however, were discarded during the custom fitting process and now
it was very difficult to get new liners for this helmet shell. Furthermore the shells were
getting a bit long in the tooth for further modification.
For helicopter and light aircraft applications the custom fit HGU-helmets were gradually
replaced by SPH-5CF (Army Air Corps) and Alpha 221 (SAR helo, Naval Air Squadron, and
light aircraft. C-130 loadmasters are equipped with HGU-55/P because of the requirement to
equip them with the same type of NBC protection gear as used in the F-16 |